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Polyester

The world's most used fibre. A petroleum-based plastic (PET) melt-spun into filaments. It's light, strong, quick-drying and cheap, which is why most running gear is made from it.

How it’s made

  1. 1PET is polymerised from petrochemicals (terephthalic acid and ethylene glycol) and formed into chips.
  2. 2The chips are melted and extruded through spinnerets into continuous filaments.
  3. 3Filaments are textured, or cut into staple fibre for blending, then knitted or woven. Knit structure largely decides how it handles sweat.

What to look for

  • Recycled content where possible (see recycled polyester)
  • Knit structure made for moisture transport, such as mesh zones or bi-component knits
  • Odour treatments: some rely on silver or other biocides, which you may want to avoid

Pros

  • Quick drying
  • Strong and shape-stable
  • Inexpensive

Cons

  • Holds body odour
  • Sheds microfibres when washed
  • Fossil-based and not biodegradable

Typical use

Running:
Singlets, shorts, jackets.
Streetwear:
Track jackets, fleece, blends with cotton.

Sustainability

Fossil feedstock and microfibre shedding are the main issues. Recycled polyester lowers the virgin input but not the shedding.